fix(tools): write UTF-8 on stdout so non-Latin postings stop crashing on Windows (#490)

A piped stdout on Windows defaults to the ANSI code page (cp1252 on most
Western installs). rank_state.py printed titles and companies with
ensure_ascii=False, so one Cyrillic, CJK, Devanagari, Polish or Turkish
posting ended /rank with UnicodeEncodeError. job_key --audit, salary_lookup,
convert_salary_excel and verify_layout failed the same way.

Each tool now reconfigures stdout and stderr to UTF-8 at entry. The new
tests run every tool in a child process with a cp1252 stdout forced through
PYTHONIOENCODING, so Linux CI reproduces the Windows failure.


Claude-Session: https://claude.ai/code/session_01WPXraLZ4i7UW4xGn9tVcox

Co-authored-by: Claude Fable 5.1 <noreply@anthropic.com>

tests/test_tools_utf8_output.py

@@ -0,0 +1,154 @@
+"""The Python tools must write UTF-8 whatever the host's default encoding is.
+
+On Windows a piped stdout (which is how Claude Code runs every tool) defaults
+to the ANSI code page, cp1252 on most Western installs. A tool that prints a
+posting title, company, CV line or file name outside that code page then dies
+with UnicodeEncodeError before the workflow sees any output: `/rank` could not
+list a single Cyrillic, CJK, Devanagari, Polish or Turkish posting.
+
+Each case runs the real CLI in a child process with a legacy stdout forced via
+PYTHONIOENCODING, so the Linux CI job reproduces what Windows users hit. The
+child must exit cleanly and its bytes must decode as UTF-8.
+"""
+import json
+import os
+import shutil
+import subprocess
+import sys
+import unittest
+from pathlib import Path
+from tempfile import TemporaryDirectory
+
+try:
+    import openpyxl
+except ImportError:
+    openpyxl = None
+
+REPO = Path(__file__).resolve().parent.parent
+TOOLS = REPO / "tools"
+
+# One name per script family that cp1252 cannot encode.
+CYRILLIC = "Яндекс"
+CJK = "腾讯"
+POLISH = "Żabka Łódź"
+
+
+def run_legacy_stdout(argv, cwd=None):
+    """Run a tool the way a Western-locale Windows host pipes it."""
+    env = dict(os.environ, PYTHONIOENCODING="cp1252", PYTHONUTF8="0")
+    return subprocess.run([sys.executable, *map(str, argv)], cwd=cwd, env=env, capture_output=True)
+
+
+class ToolsWriteUtf8(unittest.TestCase):
+    def setUp(self):
+        directory = TemporaryDirectory()
+        self.addCleanup(directory.cleanup)
+        self.tmp = Path(directory.name)
+
+    def assert_clean_utf8(self, proc, expect_code, *needles, stream="stdout"):
+        err = proc.stderr.decode("utf-8", "replace")
+        self.assertNotIn("UnicodeEncodeError", err)
+        self.assertEqual(proc.returncode, expect_code, err)
+        text = getattr(proc, stream).decode("utf-8")
+        for needle in needles:
+            self.assertIn(needle, text)
+        return text
+
+    def write_state(self, seen):
+        state = self.tmp / "seen_jobs.json"
+        state.write_text(json.dumps({"version": 1, "seen": seen}, ensure_ascii=False), encoding="utf-8")
+        return state
+
+    @staticmethod
+    def entry(company, title):
+        return {
+            "title": title, "company": company, "url": "https://example.com/jobs/123456",
+            "portal": "example", "status": "new", "first_seen": "2026-09-20",
+        }
+
+    def test_rank_candidates_lists_non_latin_postings(self):
+        state = self.write_state({"a": self.entry(CYRILLIC, "Инженер"), "b": self.entry(CJK, "工程师")})
+        proc = run_legacy_stdout([TOOLS / "rank_state.py", "candidates", "--state", state, "--today", "2026-09-21"])
+        out = json.loads(self.assert_clean_utf8(proc, 0, CYRILLIC, CJK))
+        self.assertEqual(out["eligible"], 2)
+
+    def test_rank_apply_prints_the_ranking_for_non_latin_postings(self):
+        state = self.write_state({"a": self.entry(CJK, "工程师")})
+        results = self.tmp / "results.json"
+        results.write_text(json.dumps([{
+            "key": "a", "status": "scored",
+            "scores": {"technical": 80, "experience": 80, "behavioral": 80, "career": 80},
+        }]), encoding="utf-8")
+        proc = run_legacy_stdout([
+            TOOLS / "rank_state.py", "apply", "--results", results, "--state", state, "--today", "2026-09-21",
+        ])
+        out = json.loads(self.assert_clean_utf8(proc, 0, CJK))
+        self.assertEqual([row["key"] for row in out["ranked"]], ["a"])
+
+    def test_job_key_audit_reports_non_latin_entries(self):
+        state = self.write_state({f"{CYRILLIC}_Инженер": self.entry(CYRILLIC, "Инженер")})
+        proc = run_legacy_stdout([TOOLS / "job_key.py", "--audit", state])
+        self.assertNotIn(b"UnicodeEncodeError", proc.stderr)
+        self.assertIn(CYRILLIC, proc.stdout.decode("utf-8"))
+
+    def test_salary_lookup_prints_a_company_outside_cp1252(self):
+        shutil.copy(REPO / "salary_lookup.py", self.tmp / "salary_lookup.py")
+        (self.tmp / "salary_data.json").write_text(json.dumps({
+            "metadata": {"source": "fixture", "index_baseline": 100, "index_label": "Index",
+                         "baseline_description": "Index 100 = baseline"},
+            "companies": [{"company": POLISH, "city": "Łódź",
+                           "categories": {"all_employees": {"count": 50, "index": 104.0}}}],
+        }, ensure_ascii=False), encoding="utf-8")
+        proc = run_legacy_stdout([self.tmp / "salary_lookup.py", "Żabka"], cwd=self.tmp)
+        self.assert_clean_utf8(proc, 0, POLISH)
+
+    def test_verify_pdf_names_a_non_latin_file_in_its_error(self):
+        missing = self.tmp / f"main_{CJK}_engineer.pdf"
+        proc = run_legacy_stdout([TOOLS / "verify_pdf.py", missing])
+        self.assert_clean_utf8(proc, 1, CJK, stream="stderr")
+
+    def test_verify_layout_reports_a_non_latin_cv_line(self):
+        # Poppler is not installed in the Python CI job, so feed main() synthetic
+        # page geometry (as test_verify_layout.py does) but still in a child
+        # process, because the encoding under test belongs to the process.
+        driver = self.tmp / "drive_verify_layout.py"
+        driver.write_text(
+            "import sys\n"
+            "from unittest.mock import patch\n"
+            f"sys.path.insert(0, {str(REPO)!r})\n"
+            "from tools import verify_layout as v\n"
+            "A4 = 842.0\n"
+            "def line(text, top, left=70.0, height=10.0):\n"
+            "    return v.Line(top=top, bottom=top + height, left=left, height=height, text=text)\n"
+            "pages = [\n"
+            f"    v.Page(height=A4, lines=[line('Profil', 100.0), line({POLISH!r}, 700.0, left=60.0)]),\n"
+            "    v.Page(height=A4, lines=[line('kontynuacja punktu', 80.0, left=90.0), line('dalej', 700.0, left=90.0)]),\n"
+            "]\n"
+            "with patch.object(v, 'parse_pdf', return_value=pages):\n"
+            "    sys.argv = ['verify_layout.py', __file__]\n"
+            "    sys.exit(v.main())\n",
+            encoding="utf-8",
+        )
+        proc = run_legacy_stdout([driver])
+        self.assertNotIn(b"UnicodeEncodeError", proc.stderr)
+        self.assertIn(POLISH, proc.stdout.decode("utf-8"))
+
+    @unittest.skipUnless(openpyxl, "requires optional openpyxl (installed in CI)")
+    def test_salary_converter_names_a_non_latin_worksheet(self):
+        workbook = self.tmp / "salary.xlsx"
+        book = openpyxl.Workbook()
+        try:
+            book.active.title = CYRILLIC
+            book.active.append(["Company", "City", "Count", "Index"])
+            book.active.append([CYRILLIC, "Москва", 40, 101.5])
+            book.save(workbook)
+        finally:
+            book.close()
+        proc = run_legacy_stdout([
+            TOOLS / "convert_salary_excel.py", workbook, "--output", self.tmp / "out.json",
+        ])
+        self.assert_clean_utf8(proc, 0, CYRILLIC)
+
+
+if __name__ == "__main__":
+    unittest.main()